Factory Services
Your Partner in Industrial Advancement
What We Do…
⇒ We provide comprehensive services from product development to final shipment, including product design, mold design, squeeze casting, CNC machining, and packaging, and offer customized services according to client requirements. We deeply understand clients’ needs for timing, quantity, and quality of products and are committed to providing solutions that meet these needs.
⇒ Throughout the process, we welcome client inspections to ensure they have a clear understanding of every stage of the product. After shipment, we also provide follow-up quality tracking and adjustment services to ensure the continuous quality of the product.
⇒ Our goal is to assist clients in smoothly transitioning products into mass production and optimizing product mechanisms to produce high-quality products. We eliminate potential problems during the production process and shorten the product development schedule. We provide complete mold design and casting solution settings and plan production processes, including casting, deburring, heat treatment, shot blasting or vibratory grinding, machining, surface treatment, assembly, packaging, and shipping.
⇒ Through our services, clients can confidently focus on the core value of the product, while we ensure the smooth progress of the production process and meet all client needs.
Recent Projects
Skateboard Bracket Development Process
Product Design:
The client provides the product without 3D files. We assist in using a coordinate measuring machine to determine the product’s functional dimensions. We reconstruct the product into 3D files and optimize its overall appearance and structure, enhancing product specification recognition. The assembly relationship positions of the product are redesigned to improve durability.
Mold Design and Manufacturing:
After the client confirms the correctness of the product’s appearance and functional dimensions, we begin designing the mold and proposing mold design solutions.
Casting, Post-processing, and Machining:
Once the casting parameters are confirmed, mass production begins. We remove burrs, perform surface grinding, and machine according to drawings.
Surface Treatment:
Powder coating or liquid coating can be applied according to client requirements, with the option to print the client’s marks.
Product Assembly:
We assemble the product with other parts provided by the client (nuts, washers, bushings).
Packaging and Shipping:
We use packaging materials provided by the client for packaging and ship the products to the client’s designated port.
What we can do for you!
Provide one-stop service
Quickly improve existing products or develop new ones by offering customized solutions.
Save time and costs while ensuring product compatibility and quality.
Offer mold design to reduce the number of trial productions, shortening the development cycle.
Truck Transmission Component Development Process
The process has been changed from gravity casting to squeeze casting.
After optimizing the overall structure and adopting lightweight design, while maintaining product functionality, the product weight has been reduced by 0.468 kilograms, equivalent to a 35% weight reduction.
The cycle time for gravity casting is 4.5 minutes per piece, while the cycle time for squeeze die casting has been shortened to 1.3 minutes per piece, resulting in a 72% reduction in production time.
The appearance of squeeze die casting matches that of the die-cast part.
The machining allowance for gravity casting is 1.5mm, while for squeeze die casting it is 0.75mm, reducing machining allowance by 50%.
Due to lightweight design and the squeeze casting process, production costs have been reduced by 38%.
What we can do for you!
Reduce weight by 35%.
Reduce production time by 72%.
Reduce machining allowance by 50%.
Reduce Production costs by 38%
Bicycle Calipers Development Process
The process has been changed from forging to squeeze casting
Due to squeeze casting, pre-cast holes were created, reducing the product weight by 0.018 kilograms, equivalent to a 26.5% weight reduction.
The appearance of squeeze die casting matches that of the die-cast part.
Forging side holes are solid, while squeeze casting can pre-cast side holes with a machining allowance of 0.5mm. Machining time has been reduced by 25%.
Due to pre-cast design and the squeeze casting process, production costs have been reduced by 15%.
What we can do for you!
Reduce weight by 26.5%.
Reduce machining time by 25%.
Reduce Production costs by 15%
Taiwan Office
- Phone: +886-03-4989496
- Email: Mingcin.lin@jhengyuan.com
- #10, Lane 289, Fuxiang Road, Guolingli, Zhongli District, Taoyuan City, Taiwan, 320012
Jheng Yuan Precision Technology Values
- Squeeze Casting Excellence
- Quality Products, Superior Service
- Aluminum Alloy Solutions
- High Density & Strength
- Better Than Die Casting
- Melt Forging Technology